Single Paddy Separator #1

Single Paddy Separator

A Single Paddy Separator is a vital machine in modern rice mills, designed to separate paddy (unhulled rice) from brown rice after the husking process. This separation is essential to ensure the rice is efficiently processed, improving the overall milling yield

Single Paddy Separator Technical Specifications:

Model Output(T/H) Power (kW) Air Volume (m³/h) Net weight Dimensions (mm)
MGCZ100*6
1.2 – 1.6
1.1
260+/-20
500
1100*1640*1200
MGCZ100*8
1.6 – 2.1
1.1
550
500
1100*1640*1320
MGCZ100*10
2.5 – 3.2
1.5
238
650
1240*1700*1750
MGCZ100*12
3.4 – 4
1.5
238
700
1240*1700*1820

Key Features of a Single Paddy Separator:

  • Efficient Separation Mechanism:

Feature: Uses gravity and motion to separate paddy from brown rice. It operates on the principle of density and specific gravity differences.

Benefit: Ensures accurate separation of paddy from brown rice, which is critical for producing high-quality milled rice.

  • Adjustable Tilt Angle:

Feature: The machine’s deck angle can be adjusted to optimize the separation process depending on the type of rice.

Benefit: Customizable separation settings for different rice varieties and qualities, enhancing operational flexibility.

  • High Throughput Capacity:

Feature: Typically capable of handling several tons of rice per hour, depending on the model.

Benefit: High processing capacity ensures efficiency in medium to large-scale rice mills, increasing overall productivity.

  • Sturdy Stainless Steel Deck:

Feature: Stainless steel or high-quality alloy is used for the deck where the separation occurs.

Benefit: Ensures durability, corrosion resistance, and ease of cleaning, contributing to a longer machine lifespan and food safety.

  • Compact Design:

Feature: Designed to occupy minimal space in a rice mill setup while delivering high performance.

Benefit: Saves valuable floor space, making it ideal for smaller or crowded rice milling facilities.

  • Automatic Operation:

Feature: Some models feature fully automated systems that control the flow of materials and adjust the separation process in real time.

Benefit: Reduces the need for manual intervention, improving operational efficiency and reducing labor costs.

  • Vibration Control:

Feature: Equipped with a well-balanced vibration system to prevent excess movement and ensure stability during operation.

Benefit: Reduces wear and tear on the machine, ensuring smoother operation and reducing maintenance requirements.

  • Multiple Separation Compartments:

Feature: Single paddy separators typically feature multiple compartments for the separated paddy and brown rice.

Benefit: Ensures that paddy is properly segregated for re-husking, reducing rice loss and improving overall yield.

  • Low Power Consumption:

Feature: Energy-efficient designs optimized for continuous, high-output operation.

Benefit: Saves energy, lowering operational costs while maintaining high productivity.

  • Easy Maintenance:

Feature: The design allows for easy access to key components, making cleaning and maintenance simple.

Benefit: Minimizes downtime and maintenance costs, ensuring smooth, continuous operation.

Key Benefits of a Single Paddy Separator:

  • Maximized Rice Yield:

By separating the paddy from the brown rice, it enables efficient reprocessing of the unhulled rice (paddy), maximizing the yield and minimizing wastage.

  • Improved Rice Quality:

Ensures that only hulled (brown) rice proceeds to the next stage of processing, reducing the chances of broken rice and maintaining higher quality final products.

  • Cost-Effective:

Reduces labor requirements due to its automated operation and efficient separation, which minimizes the need for manual sorting.

  • Minimal Downtime:

Reliable and durable design means less frequent repairs and lower operational costs, ensuring that the machine can operate for long periods without interruption.

  • Enhanced Process Control:

Provides rice mill operators greater control over the milling process by ensuring that the paddy separation stage is performed accurately and consistently.

  • Versatility Across Rice Varieties:

Adjustable settings make it compatible with different types of rice (e.g., long grain, short grain, basmati), offering flexibility in operations.

  • Increased Profitability:

By improving the yield and quality of rice, mills can sell higher-grade rice at better prices, improving their overall profitability.

  • Environmental Sustainability:

Reducing rice loss and ensuring efficient paddy re-husking minimizes food waste, contributing to a more sustainable production process.

  • Compact and Space-Saving:

Ideal for small or medium-sized rice mills that need a high-functioning machine without taking up too much space.

  • Reduced Breakage:

Proper separation ensures that the rice grains are handled gently, reducing the chances of grain breakage and ensuring that more whole grains make it through to the final milling stage.

For more information or to request a quote, please reach out to our sales team.

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