Junction Box #1

Digital Load cell (keli)

Keli Digital Load Cells are advanced versions of load cells that are increasingly used in industrial applications, including rice mills. These digital load cells offer more precise measurements, enhanced features, and better data integration compared to their analog counterparts.

Digital Load cell (keli) Technical Specifications:

Brand Capacity Ingress Protection Zero balance Maximum Safe Overload Recommended Excitation Voltage Operating Temperatue Range Creep Error (30 minutes)
Keli
30Ton
IP67
+/- 1% FS
150% FS
10 to 12V DC
-30 to +70 Deg C
< +- 0.03 % FSO

Features of Keli Digital Load Cells:

High Accuracy and Resolution:

Digital load cells provide higher resolution and more accurate measurements than analog load cells, ensuring precise weight measurement in rice milling and other applications.

Digital Signal Output:

Instead of the millivolt signal provided by analog load cells, Keli digital load cells offer a digital signal output, which reduces the risk of interference, resulting in more stable and accurate readings.

On-Board Microprocessor:

Equipped with an integrated microprocessor, allowing the load cell to process weight data internally, perform self-diagnostics, and communicate directly with control systems.

Calibration and Diagnostics:

Simplified calibration and built-in diagnostic features make it easier to monitor the performance of the load cell and quickly identify any issues such as overloads, wiring problems, or environmental factors affecting performance.

Plug-and-Play Integration:

Digital load cells are easier to integrate with modern control systems and data networks (PLC, SCADA) used in rice mills. This enables real-time data tracking and analysis.

Noise Immunity:

The digital signal transmission is less susceptible to external electrical noise and interference compared to analog signals, ensuring more reliable performance in industrial environments.

Wide Capacity Range:

Available in different capacities to meet various industrial requirements, from small scale to large rice milling operations.

Temperature and Humidity Compensation:

Advanced temperature and humidity compensation algorithms are built into the load cell, providing accurate readings under varying environmental conditions typically found in rice mills.

Durable and Robust:

Made with high-quality materials such as stainless steel and hermetically sealed designs, Keli digital load cells can withstand tough industrial conditions like dust, moisture, and vibration.

Fast Response Time:

Digital load cells provide faster response times, which is beneficial for dynamic weighing applications such as high-speed bagging or batching in rice mills.

Benefits of Keli Digital Load Cells in Rice Mills:

Enhanced Precision:

The increased accuracy and resolution result in more precise control over the batching and filling processes, leading to higher consistency in product quality and minimizing product loss.

Improved Efficiency:

Real-time weight data and diagnostics allow for more efficient operations, reducing downtime caused by manual checks or recalibration, and enabling automation of the weighing process.

Reduced Downtime and Maintenance:

Built-in diagnostic features help to quickly identify and troubleshoot issues, reducing the time needed for maintenance and minimizing production downtime in rice mills.

Data Logging and Analysis:

Digital load cells make it easier to log data, allowing rice mill operators to analyze performance trends, identify inefficiencies, and make data-driven decisions to optimize production.

Integration with Automation Systems:

Digital load cells can easily connect to modern PLC and SCADA systems used in rice mills for automating the weighing, bagging, and batching processes, leading to smoother operations and less manual intervention.

Noise-Free and Stable Signal:

The digital signal is less prone to interference, providing more stable readings even in environments where electrical noise or long cable runs are present.

Legal Compliance:

Digital load cells are often used to ensure compliance with industry regulations regarding weight accuracy and traceability, which is critical for ensuring the rice packaging meets legal standards.

Long-Term Cost Savings:

Though digital load cells may have a higher initial cost compared to analog ones, they offer long-term savings by reducing operational errors, maintenance costs, and improving productivity through automation.

For more information or to request a quote, please reach out to our sales team.

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